Product Overview

Our Injection Molded PE100 45-Degree Elbow is an essential fitting engineered for creating smooth, gradual directional changes in polyethylene pipeline systems. Manufactured from premium, 100% virgin PE100 resin via a single-piece injection molding process, it offers unmatched structural integrity and superior hydraulic performance. This method eliminates the potential weak points found in fabricated fittings. Designed specifically for butt fusion welding, it forms a homogeneous, leak-proof joint that is as strong and durable as the pipe itself. Covering a comprehensive size range from 63mm to 400mm and multiple SDR ratings (SDR11, SDR13.6, SDR17), this fitting is the premier choice for projects demanding reliability and efficiency in fluid transport.

Key Features

• Seamless Monolithic Design: The one-piece construction provides exceptional resistance to internal pressure and external loads, ensuring maximum long-term system integrity without the risk of weld seam failure.
• Enhanced Hydraulic Efficiency: The long-radius, smooth internal surface of the 45° bend minimizes friction, reduces pressure drop, and prevents turbulence, contributing to lower energy consumption and optimal flow.
• Adaptable Pressure Classes: Available in SDR11 (PN16), SDR13.6 (PN12.5), and SDR17 (PN10), allowing for precise matching with system design pressures for both safety and cost-effectiveness.
• Permanent Butt Fusion Joint: Creates a fully end-load resistant, monolithic connection when welded, guaranteeing a maintenance-free and leak-proof joint for the lifetime of the pipeline.
• Exceptional PE100 Properties: Offers outstanding resistance to corrosion, abrasion, a wide range of chemicals, and UV radiation, ensuring a service life of over 50 years in demanding environments.

Available Types / Connection Methods

This is a standard 45-degree elbow with plain ends designed for butt fusion welding. It is available in nominal diameters from 63mm to 400mm, compliant with DIN standards.

Applications

Ideal for creating gentle sweeps and optimized layouts in:

• Long-distance water mains and gas distribution lines.
• Industrial process piping for navigating equipment and structures.
• Wastewater force mains and collection systems.
• Mining and slurry transport pipelines.
• Geothermal and district heating/cooling networks.
• Agricultural irrigation mainlines.

Standards & Quality

Produced in our ISO 9001 certified facility, every 45° elbow strictly complies with DIN 16963 standards. Our quality assurance includes rigorous dimensional verification, material traceability, and hydrostatic pressure testing to guarantee performance.

Customization & Supply Ability

We maintain a large inventory of all standard sizes for immediate dispatch. With our advanced manufacturing capabilities, we can accommodate large volume orders and ensure timely project supply globally.

Contact us for technical support, drawings, or a quick quotation.