Injection Molded PE100 Reducer for Butt Fusion, SDR11/17, DIN Std

Short Description:

Seamlessly connect different pipe diameters with our injection molded PE100 reducer. One-piece design ensures optimal flow and a robust, leak-free butt fusion joint.


  • Material: 100% Virgin PE100
  • Manufacturing Process: One-Piece Injection Molding
  • Connection: Butt Fusion Welding
  • Type: Concentric Reducer
  • Pressure Rating: PN16 (SDR11) / PN12.5 (SDR13.6) / PN10 (SDR17)
  • Size Range: 75x50mm - 400x355mm
  • Standard: DIN
  • Product Detail

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    Product Overview

    Our Injection Molded PE100 Concentric Reducer is expertly engineered to create a smooth, in-line transition between two different polyethylene pipe diameters. Manufactured as a single, solid piece from 100% virgin PE100 resin, it offers superior structural integrity and hydraulic performance, eliminating the risks associated with fabricated, multi-piece reducers. The reducer’s design is optimized for butt fusion welding, resulting in a permanent, monolithic joint that is as strong and reliable as the pipe itself. With an exceptionally wide range of size combinations from 75x50mm up to 400x355mm and multiple SDR ratings (SDR11, SDR13.6, SDR17), this fitting provides a versatile and high-performance solution for any fluid transport system.

    Key Features

    • Monolithic Construction: The one-piece injection molded design provides uniform strength and excellent resistance to internal pressure and external loads, preventing stress concentration points.
    • Optimized Hydraulic Flow: A smooth, gradual internal taper minimizes friction loss, reduces turbulence, and prevents sediment buildup, ensuring maximum flow efficiency and lower operating costs.
    • Comprehensive Size & Pressure Options: Our extensive catalog, including various SDR11, SDR13.6, and SDR17 combinations, allows for precise engineering and cost-effective system design without compromising safety.
    • Permanent Leak-Proof Joint: When butt-fused, the reducer becomes an integral part of the pipeline, guaranteeing a zero-leakage, maintenance-free connection for the system’s entire service life.
    • Exceptional PE100 Durability: Inherently resistant to corrosion, abrasion, a wide spectrum of chemicals, and UV radiation, ensuring a service life of over 50 years in diverse and demanding applications.

    Available Types / Connection Methods

    This is a standard concentric reducer with plain spigot ends on both sides, designed for thermal butt fusion welding. We offer one of the industry’s most comprehensive size ranges, accommodating transitions from DN75 down to DN40 and up to DN400.

    Applications

    Crucial for a variety of pipeline configurations:

    • Connecting main transmission lines to smaller distribution or service lines.
    • Stepping down pipe diameter to increase pressure or match equipment inlet/outlet sizes (e.g., pumps, valves).
    • Water supply and gas distribution networks.
    • Industrial process piping for chemicals, slurry, and cooling water.
    • Wastewater management and force mains.
    • Agricultural irrigation mainlines and sub-lines.

    Standards & Quality

    Manufactured in our ISO 9001 certified facility, every reducer strictly conforms to DIN 16963. Our quality assurance protocol includes 100% material traceability, rigorous dimensional checks, and hydrostatic pressure testing to guarantee superior performance.

    Customization & Supply Ability

    We maintain a vast inventory of all standard size combinations for rapid fulfillment. Our advanced manufacturing capacity ensures we can meet high-volume project demands worldwide with consistent quality.

    Contact us for technical support, drawings, or a quick quotation.



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