PE100 22.5 Deg Elbow for Butt Fusion, SDR11/SDR17, DIN Std
Product Overview
Our Injection Molded PE100 22.5-Degree Elbow is a high-performance fitting engineered to deliver subtle, gradual directional changes in polyethylene pipeline systems. Manufactured from 100% virgin PE100 resin as a solid, single-piece unit, this elbow provides superior structural strength and hydraulic efficiency compared to segmented or fabricated alternatives. Its long-radius geometry and smooth internal bore significantly reduce frictional losses and pressure drop, helping maintain optimal flow characteristics across the network. Specifically designed for butt fusion welding, it forms a fully homogenous, end-load resistant joint that performs with the same strength and durability as the pipe itself. Available in a comprehensive size range from DN110 to DN400 and supplied in SDR11, SDR13.6, and SDR17, this elbow offers a dependable solution for complex routing requirements.
Key Features
- Monolithic Strength: The one-piece injection molded construction ensures uniform material density while eliminating weak points, delivering exceptional resistance to internal pressure and external stresses.
- Optimized Hydraulic Performance: The 22.5-degree angle combined with a long-radius curve creates a gentle sweep that minimizes turbulence and pressure loss, preserving overall system efficiency.
- Full Pressure & Size Compatibility: Offered in SDR11, SDR13.6, and SDR17, the elbow aligns precisely with corresponding PE pipe pressure ratings for a safe and consistent pipeline system.
- Permanent Leak-Proof Joint: Butt fusion permanently bonds the elbow to the pipe, creating a monolithic structure that guarantees zero leakage and maintenance-free operation.
- Superior Material Durability: Manufactured from PE100, the fitting delivers outstanding resistance to corrosion, chemical exposure, abrasion, and UV degradation, ensuring a design life exceeding 50 years.
Available Types / Connection Methods
This product is a long-radius 22.5° elbow with plain spigot ends on both sides, precisely prepared for thermal butt fusion welding. It is engineered to integrate seamlessly with standard HDPE piping systems.
Applications
Ideal for installations requiring minor directional adjustments while maintaining flow efficiency:
- Navigating gentle curves within terrain or infrastructure layouts.
- Bypassing small obstacles without introducing multiple sharp bends.
- Reducing stress concentrations in long, straight pipeline runs.
- Aligning pipelines with pump stations, valve assemblies, or building entry points.
- Widely used in water transmission, gas distribution, industrial process piping, and wastewater force mains.
Standards & Quality
Produced in our ISO 9001 certified manufacturing facility, every 22.5° elbow strictly complies with DIN 16963 standards. Our comprehensive quality assurance program includes rigorous dimensional verification, full material traceability, and hydrostatic pressure testing to ensure consistent and reliable performance.
Customization & Supply Ability
We maintain substantial inventory across all specified sizes and SDR ratings for prompt global delivery. Supported by high-capacity production lines, we are fully equipped to fulfill large-volume project requirements with consistent quality and dependable lead times.
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