Injection Molded PE100 End Cap for Butt Fusion, SDR11/SDR17, DIN Std
Product Overview
Our Injection Molded PE100 Butt Fusion End Cap is a high-performance fitting engineered to provide a permanent and reliable seal at the termination point of any polyethylene pipeline. Manufactured as a single, solid piece from 100% virgin PE100 resin, this end cap delivers superior structural integrity compared to fabricated alternatives by eliminating the risk of weld seam failure. Specifically designed for the butt fusion process, it forms a monolithic, fully sealed joint that is as strong and chemically resistant as the pipe itself. With a comprehensive size range from 75mm to 400mm and availability in SDR11, SDR13.6, and SDR17, it offers a versatile solution for sealing pipelines in water, gas, and industrial systems.
Key Features
- Monolithic Strength: The one-piece injection molded construction ensures uniform material distribution and exceptional resistance to internal pressure, soil loading, and external impacts.
- Absolute Leak-Proof Seal: When butt-fused to an HDPE pipe, the end cap becomes an integral part of the pipeline, creating a permanent, maintenance-free, and 100% leak-proof termination.
- Full Pressure Compatibility: Available in SDR11 (PN16), SDR13.6 (PN12.5), and SDR17 (PN10), perfectly matching the pressure ratings of corresponding pipes for system-wide safety.
- Exceptional Durability: Made from PE100, the fitting provides outstanding resistance to corrosion, abrasion, chemical attack, and UV degradation, ensuring a service life exceeding 50 years.
- Wide Application Range: Covers nominal diameters from 75mm to 400mm, making it suitable for a broad range of municipal and industrial piping projects.
Available Types / Connection Methods
This product is a standard spigot end cap with a plain end, specifically engineered for thermal butt fusion welding in accordance with established industry procedures.
Applications
Essential for multiple pipeline sealing and termination needs:
- Permanently terminating main and distribution pipelines.
- Sealing stub-outs for future network expansions.
- Capping temporary bypass lines during maintenance or construction.
- Use in testing manifolds and hydrostatic pressure testing setups.
- Closing pipe ends for clean storage and safe transport.
- Widely used in water supply, gas distribution, wastewater management, and industrial fluid transport.
Standards & Quality
Manufactured in our ISO 9001 certified facility, each end cap strictly adheres to DIN 16963 standards. Our rigorous quality control protocol includes dimensional verification, full material traceability, and performance testing to ensure every product meets the highest industry benchmarks.
Customization & Supply Ability
We maintain a large inventory of standard sizes for rapid delivery. Our efficient production lines enable us to fulfill large-volume project orders with consistent quality and dependable lead times.
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